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The plastic carts you can load a TON of them on, and still get movement. The problem is they like to drift a lot making steering more difficult with lots of carts. The old carts had more drag, but were much easier to steer. That being said I once did over 80 of the old metal carts, but i had to give the cart pusher a little encouragement 🙂 (aka push!)
I'd say about 30-35 is the sweet spot for being safe/efficient.
I'd say about 30-35 is the sweet spot for being safe/efficient.