Yes, in general this is correct. I will say that the new system actually will lower the margin of error over the current system. The big change here, and what many people may overlook, is the eaches replenishment model. Because we are currently on the cases model, the amount within the case is generally going to be how large the margin of error is going to be. Because something may come with 24 cans in a case, it will currently automatically wait until it is worth the +24 OH in the store to ship. Sometimes this means getting dangerously close to out of stock. If the triggers were set higher (and therefore shipped earlier) throughout the company, you would be allocating too much inventory to stores and causing higher markdown and defective rates (and overall forcing the company to own more product at any given time). Its a dangerous game.
What the eaches model allows is to no longer play this game. You create a steady stream of merchandise to stores and have them trigger replenishment right away no matter what, set to fill the floor to 100% without ever going over.
If I had to guess, this was in response to negotiations with our suppliers. We attempted to achieve efficiency through another method, which was to talk to vendors about changing their packaging to align with our in-store capacities (hey you send us cases of 48 but all our stores only fit 24 on the shelf, so please reduce) and/or getting our merchandising teams to try and match our capacities to the amount within cases... I am guessing this did not go as planned. If it was possible, a larger retailer such as Walmart would have played hardball with their suppliers already and forced them to match them...
Currently capacity totally affects the OH count. The system assumes that the floor counts are equal to the capacity. If the capacity is set at 200, but only 5 fit, the system thinks that once it is pulled and filled that there are 200 on the floor, not 5.While it would be nice to have the correct capacities, and I can't imagine why it's so hard to get capacities right, a replenishment system based off of eaches isn't really going to rely on capacities. Rather, a smart system will base replenishment off of sales, on hands, and presentation minimums. Ideally, the OTL will fluctuate based off of a store's needs, making sure the floor stays full by facing, not capacity.
For example, mouthwash gets 4 shelves, 4 facings and capacity 20. A store that sells 3 eaches between replenishment will never need close to capacity to stay faced out. But a store that sells 25 eaches between replenishment will need more than capacity to stay full.
As long as you keep it full and it sells then no need for capacities. My eggs and half gallon milks are not back stocked and pushed 3 times a day We still get a normal delivery for these based on sales. Oh and we sell tons of eggs (8 boxes) and about 100 half gallons per day (17 boxes)While it would be nice to have the correct capacities, and I can't imagine why it's so hard to get capacities right, a replenishment system based off of eaches isn't really going to rely on capacities. Rather, a smart system will base replenishment off of sales, on hands, and presentation minimums. Ideally, the OTL will fluctuate based off of a store's needs, making sure the floor stays full by facing, not capacity.
For example, mouthwash gets 4 shelves, 4 facings and capacity 20. A store that sells 3 eaches between replenishment will never need close to capacity to stay faced out. But a store that sells 25 eaches between replenishment will need more than capacity to stay full.
The system doesn't assume anything. Capacity, OH, and on floor count are 3 distinct numbers. If 200 eaches of an item got pulled with capacity at 200 and 195 immediately backstocked, then yes, on floor would show 200. However, in most stores, the 195 would be left on the floor flexed out on the entire section and it would be "accurate" anyway.Currently capacity totally affects the OH count. The system assumes that the floor counts are equal to the capacity. If the capacity is set at 200, but only 5 fit, the system thinks that once it is pulled and filled that there are 200 on the floor, not 5.
Out of curiosity, what does this mean for the ETL-LOG position? Had a candid conversation with my boss today, and I can tell he is very worried.
On paper, and as Rock Lobster has outlined and explained it, I could see End to End for the whole store working.
However, my feeling is that every step along the way from buyers, to shippers, to DCs, to finally, the stores, would have to perform incredibly close to perfectly.
If one of those areas doesn't do their job right the first time, you are going to have some outs in the store. If more than one area don't do their job right the first time, you will have even more outs in the store. And, I do mean the entire store, not just the sales floor.
It comes down to flawless execution every single day.
Now, ask yourself, when was the last time Target executed a big initiative flawlessly? Or, better yet, how long did it take them to make it nearly flawless?
A glitch I can't help but be concerned about for all of this is communication. I know at my store communication isn't consistent nor does it seem to be a priority. I think the only way for success with a change this fundamental is to start communicating now. Start talking about the changes, how well it looks like it will work, assure people their jobs are secure, etc. What will happen if they don't take control of the narrative is rumor and grumblings and low moral. By the time this rolls out it will definitely be met with apprehension.
I think this sounds like a good plan for a company like Target. They have to find ways to streamline their supply line if they want to stick around. It makes sense. But, if they don't start pumping this up to the people who will be in the trenches with it, it's going to be tough.
The problem is they do not even know exactly what it all means yet. The STLs appear to be as confused as anyone. Right now the message is for them to start moving portions of freight dayside in areas where its possible (Softlines, HBA Repacks, Electronics, Grocery on U-Boats) because I think they want us to try and do staffing in two waves. By the time we get those areas hired and trained they are going to roll out the rest of the freight at a later time period and if you wait too long you will have 30+ hiring needs.
This is spot on. We have opened five sales floor positions specifically for the remodel.
Tms are asking me why we are hiring when they are only getting 10 hours a week...
Again, on paper it looks good. But, first, as @SFSFun posted, capacities have to be accurate from the start. That means HQ has to set accurate capacities correctly, with the store only adjusting for special or unique circumstsnces such as a support pole going through the shelves. Stores don't have the hours to check and adjust every location in the store.
Also, the triggers actually have to work in the system. While doing research I will find OUT locations with no past activity, meaning there are no on-hands, no last research, no last pull, no last sold date, and zero on the way. These are active items, not discontinued, not clearance. The system should have ordered it when it hit zero, or, made it a RIG. But, neither happened and that product was out of stock for who knows how long until it was researched.
These are just two areas in the stores that need to be spot on. How many exist all along the distribution chain?
I'm not questioning the efficiency of the End to End process. I'm questioning HQ's commitment to properly executing it. And, I'm not talking about supplying the correct number of racks needed, I'm talking about investing in enough competent and committed personnel to pull it off.
Target Canada, on paper, looked like a good idea. But, it was the execution at a number of levels that doomed it.
You forgot "Willing for this pay" as well.
SFQ relies heavily on correct capacities. On hands aren't really effected by either. Regardless, neither SFQ nor capacity would be as important in a system that bases its replenishment off of eaches instead of casepacks.Currently capacity totally affects the OH count. The system assumes that the floor counts are equal to the capacity. If the capacity is set at 200, but only 5 fit, the system thinks that once it is pulled and filled that there are 200 on the floor, not 5.
One reason why many of Target's 'ideas' don't work is because Target is trying to do things its own way. It seems like Cornell's strategy is to implement industry-wide ideas that are known to work. While the transition to these new methods may be a pain, the chances of success are fairly high compared to Spot's normal M.O.If this doesn't work I could see this being Target's Swan song. If it does work, it will just be more of the same, and will see it again, cut back until this doesn't work either.
the chance for this to work is most definitely not high. There is, has been and will be no communication with the people expected to carry out this latest boondoggle, the companies employees. We will be expected to do more with less, again. and all the company goons on here will bemoan the lack of trying to get turd to shine. this is a turd and most know it and we are going to be expected to make all shiny but it is still what it is a turd.One reason why many of Target's 'ideas' don't work is because Target is trying to do things its own way. It seems like Cornell's strategy is to implement industry-wide ideas that are known to work. While the transition to these new methods may be a pain, the chances of success are fairly high compared to Spot's normal M.O.
Don't quote me if you're going to misinterpret what I said. "The chance for this to work is most definitely not high" is definitely not the equivalent of anything I said in my post.the chance for this to work is most definitely not high. There is, has been and will be no communication with the people expected to carry out this latest boondoggle, the companies employees. We will be expected to do more with less, again. and all the company goons on here will bemoan the lack of trying to get turd to shine. this is a turd and most know it and we are going to be expected to make all shiny but it is still what it is a turd.
Don't quote me if you're going to misinterpret what I said. "The chance for this to work is most definitely not high" is definitely not the equivalent of anything I said in my post.
With that being said, you need to be able to see the bigger picture. I'm sure you're aware of how inefficient our current logistic processes are. Transitioning to a process that resembles various other tried-and-true methods throughout the industry can do nothing but help. I realize Target has brainwashed many to think that their way is the only way, but you have to be recogize that there are better ways of doing things.